Unique polymer washing and drying complex
created by Russian recycler
On an exit from a washing line the raw material is suitable for extrusion without restrictions of its impurity on an input
Vadim Nazarov knows the problem of polymeric waste from the disposal areas of Sochi and Gelendzhik (Russain Federation) as he is a recycler, not the constructor sitting at an office.
Therefore he managed to create the equipment suitable for recyclers in the best way.
Nazarov's system is minimum of problems with reprocessing at its maximal commercial feedback.
Principles of operation
Main advantages of the polymers processing complex are based on Vadim Nazarov`s unique inventions covered by three patents. Each of them is successfully realized in different units of a complex.
The equipment is certificated and is compatible with any type of grinder, extruder and agglomerator.
Unusual features
This plastics processing complex even cleans polymers of cardboard utensils on which they have been put. It was checked up on firm plastic cups like Cola.
Polymers processing equipment cleans any pollution off HDPE, LDPE, PP, АBS, PETPH , PVC and other materials.
The system of reagents supply for specific pollution such as solid oil, coffee, sugar, chalk etc. is thoroughly circumspected.
The volume of circulating water depends on a degree of contamination of raw material, but is approximately equal to 2,5 м³ in a day against 1-1,5 м³ in an hour for typical washer.
Capacity of a complex
300-800 kg/h (300 kg of polypropylene, 300-500 kg of LDPE, HDPE, 500-800 kg of plastic flakes)
The maximal capacity is not determined. One of Nazarov`s washes produces up to 1500 kg/hr in Moscow, but the guarantee of the manufacturer is not extended on such forced modes.
Great difference between nominal and possible productivity of the washer is the guarantee of its high wear resistance and long service.
Reliability and repair capability of plastics processing line
• Everything that can fall out with time can be easily replaced.
• All electric equipment works half of its capacity- consumes 27 kW/hr against 55 nominal.
Such small energy consumption helps to economy hundred thousands rubles a year.
At round-the-clock work within a year (8760 hours) when one kW costs 3,5 roubles, Nazarov`s comlex will consume 236 520 kW, that will cost 827 820 rubles, whereas the complex consuming 100 kW/hr will be 876 000 kW, that will cost 3 millions 066 000 rubles, that is Nazarov's System will be more economical on 2 millions 238 thousands 180 rubles. This economy for a year exceeds value of the comlex. And it will work years.
• Due to the absence of electronics, washing equipment is steady to the malfunction and change of voltage. Static electricity, dampness and temperature do not influence.
• All appeared defects can be easily repaired by low qualified electrician.The control console has 3 degrees of electro protection.
• Element of polymers processing complex that come in contact with the polymer material are manufactured of stainless steel (made in Spain). As an option, we offer a complex manufactured of ferrous metal.
Simple in work and effective in business
• The qualified personnel is not necessary for Nazarov's washer. It will take just 1-2 days to train the person at the scene of manufacturing the equipment while it will be tested, afterwards he will be able to train others.
• All way of plastics processing can be served by one person. It helps to improve the efficiency of labour as:
1. The washer operates in an automatic mode;
2. There is no need for the worker to see the operation of granulator continuously. The necessity of changing the net occurs not sooner than it filters out some hundreds of kilograms, because material coming out of the washer is rather clean.
Owing to cleanliness of material wear and tear of screw and units is less.
Plug and Play
The modular design allows:
1) to set up a washer according to specific type of contamination and your operating conditions (required bundling)
2) it is easy to modernize it, if necessary;
3) to set the washer in operation is easy, it`s like a computer principle “Plug and Play”
Small size and weight
In working state all plastics processing complex occupies about 11 m² while plain washer occupies about 250 m². Minimum demand for the working area allows to rent less area and use it more efficiently. For example the part of area may be used under warehouse of materials.
The volume of a body or the container necessary for transportation of 2000 kg modules is about 12 м³.
Where can you see Nazarov Systems
More than seventy washers work in twenty five regions of the Russian Federation and CIS countries. Washer operates so successfully, that some owners will not show it to you. Some right after purchasing will remove all marking of the manufacturer for "conspiracy".
Contact Nazarov Systems ™ and get addresses of the businessmen nearest to you, enough self-assured to show you Nazarov's washer in operation.
To avoid buying forgery washer call Nazarov Systems ™ and get the recommendation certifying authenticity of the equipment shown to you, there are facts of demonstration and sale ostensibly «Nazarov`s» systems.
There are about 4 nonoperating washes in Moscow today. But Nazarov is not related to such complexes and does not bear the responsibility for them.
How to get the polymers processing complex of Nazarov Systems
Firstly you should make sure that the washer satisfies your individual requirements, then come to Nazarov Systems, bring contaminated polymers you work with and see the way washer will make them clean.
If you have decided to рurchase the washer, in 45 days after making 50 % payment it will be ready.
Guarantee
Guarantee is one year. After its expiration, consultors of Nazarov Systems ™ will be always glad to help you and solve all appeared problems. |